Controls Engineer

Job Purpose

The Controls Engineer is responsible for designing, implementing, and optimizing manufacturing processes to ensure efficient, cost-effective, and high-quality production within an automotive environment. This role supports continuous improvement initiatives, resolves production issues, and collaborates with cross-functional teams to introduce new products and technologies. The Controls Engineer ensures that all processes comply with safety, environmental, and industry standards while driving operational excellence.

Job Duties and Responsibilities

• To be proficient in the use of PLC (programmable logic controllers). This includes troubleshooting, programming and documentation of PLC control programs. Proficiency required with Allen-Bradley and Siemens PLC's.
• Proficient with the use of robotics. This includes troubleshooting, teaching and programming of robotic programs. Proficiency required with FANUC and ABB Systems.
• Knowledge of miscellaneous production systems, such as HMI’s, bar code readers, vision systems, etc…
• Knowledge of electrical, mechanical, hydraulic, and pneumatic systems (including automation control, AC and DC drives, mechanical drives and systems, sensors, and motor controls).
• To work with engineering and maintenance to offer solutions using hardware and software design to improve plant safety, increase productivity, improve quality, and decrease scrap.
• To collaborate with other functions to ensure project objectives are met on both modifications of existing equipment and installation of new equipment.
• Work with outside vendors to aid in successful project completion. Communicate all vendor visits and outcome to the maintenance manager.
• Must be capable of drawing PLC, electrical, pneumatic, and hydraulic prints.
• Develop and improve production workflows, layouts, and utilization of equipment to enhance efficiency and reduce waste.
• Provide technical support to resolve process-related issues, equipment malfunctions, and quality concerns on the shop floor.
• Apply lean manufacturing, Six Sigma, and other methodologies to drive process improvements and cost savings.
• Work with engineering, quality, and production teams to integrate new products into manufacturing, including tooling, process validation, and documentation.
• Ensure all manufacturing processes meet safety, environmental, and regulatory standards.
• Maintain accurate documentation including work instructions, process flows, and engineering change notices.

Education and Qualifications

• *Bachelor’s degree or 4+ years of applicable experience*

Skills

• Strong understanding of automotive manufacturing systems, process engineering, and industrial automation.
• Ability to analyze data, identify root causes, and implement effective solutions in a dynamic production environment.
• Capable of managing multiple engineering projects, coordinating resources, and meeting deadlines.
• Excellent communication skills to work effectively with production, quality, maintenance, and leadership teams.